How to Be Machine Tool Repairer - Job Description, Skills, and Interview Questions

The role of a Machine Tool Repairer is to maintain and repair industrial machinery used in manufacturing as well as other settings. This is an important role to ensure that production runs smoothly and efficiently, without interruption due to a malfunctioning machine. Without machine tool repairers, companies would face costly downtime and could suffer a serious financial loss.

To be successful in this role, the repairer must have a strong knowledge of the inner workings of the machines they are repairing, as well as an understanding of their function in the production line. They must also be able to diagnose problems quickly and effectively to ensure that the machine is returned to working order in a timely manner. In addition, they must be able to use a variety of tools and have excellent problem solving skills.

Steps How to Become

  1. Obtain a high school diploma or equivalent. This is the minimum requirement to become a machine tool repairer.
  2. Participate in an apprenticeship program. Apprenticeships are available through trade schools, community colleges and technical schools. During the apprenticeship, you will gain hands-on experience with machine tools and repair techniques.
  3. Earn a certificate or degree in machining technology. This will give you the necessary skills to become a successful machine tool repairer.
  4. Obtain a certification from the National Institute for Metalworking Skills, Inc. (NIMS). This certification is voluntary, but it demonstrates your knowledge and experience in machine tool repair.
  5. Gain experience as a machine tool repairer. You can find jobs in manufacturing plants, machine shops, or even as a contractor.
  6. Look into continuing education and professional development opportunities. As technology changes, you will need to stay up-to-date in order to remain competitive in the job market.

Staying updated and competent as a machine tool repairer requires ongoing effort. To remain knowledgeable and effective, it is essential to take advantage of training opportunities and stay current on the latest technologies and techniques. Attending relevant conferences and seminars, reading trade publications and blogs, and networking with colleagues can help to keep abreast of the latest developments in the field.

Developing a strong understanding of industry trends and having an open mind to new methods of repair can also help to ensure that one remains competitive and efficient. having access to the right tools and equipment is integral to providing quality service and repairs. Taking the time to ensure that the appropriate tools are available, and that they are in working condition, can save time, money, and even lives in the long run.

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Job Description

  1. Troubleshoot and diagnose mechanical, electrical, and hydraulic problems on machine tools.
  2. Perform preventive maintenance and general repairs on machine tools.
  3. Repair, replace, and adjust mechanical and electrical components on machine tools.
  4. Assemble, install, and align machine tools according to manufacturersÂ’ specifications.
  5. Read and interpret blueprints and wiring diagrams.
  6. Analyze and diagnose circuit malfunctions.
  7. Adjust controls, valves, and switches to regulate flow of coolant, lubricating oil, and other fluids used in the operation of machine tools.
  8. Set up and adjust machine tools for different operations.
  9. Order parts and supplies as needed to complete repairs.
  10. Train other personnel in the proper methods of operating and maintaining machine tools.

Skills and Competencies to Have

  1. Knowledge of machine tool operation and maintenance
  2. Ability to diagnose and troubleshoot mechanical and electrical systems
  3. Knowledge of safety regulations and procedures
  4. Ability to read and interpret blueprints, wiring diagrams, and mechanical drawings
  5. Proficient in the use of precision measuring devices such as micrometers and calipers
  6. Ability to fabricate and assemble parts
  7. Ability to use hand tools and power tools
  8. Knowledge of tooling and fixtures
  9. Ability to operate welding equipment
  10. Knowledge of CNC programming and operation

Having the right skills is essential for a Machine Tool Repairer. The ability to troubleshoot and diagnose problems quickly and accurately is key to successful repairs. Understanding the principles of operation of the equipment and the components used in it is necessary for successful repairs.

Analytical thinking is also important, as well as the ability to read and interpret technical manuals and schematics. Good communication skills are essential too, as the Machine Tool Repairer will need to communicate effectively with customers and other technicians. having knowledge of the tools and processes used in the repair of machine tools is essential for a successful Machine Tool Repairer.

Without these skills, a Machine Tool Repairer will be unable to diagnose and repair the complex machinery that they are tasked with maintaining. As a result, costly downtime and unnecessary repairs can be avoided if these skills are properly developed and employed.

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Frequent Interview Questions

  • What experience do you have with repairing and restoring machine tools?
  • How do you stay up to date with the latest technologies and methods used in machine tool repair?
  • What challenges have you faced while repairing machine tools?
  • What safety processes do you follow when working with machine tools?
  • Describe your experience with diagnosing and troubleshooting machine tool issues.
  • How do you handle working with complex pieces of machinery?
  • What steps do you take to ensure accuracy when inspecting and testing machine tools?
  • Have you ever had to fabricate parts to complete a machine tool repair?
  • What processes do you use to ensure that the machine tools are properly maintained?
  • What measures do you take to ensure the quality of the repairs performed on machine tools?

Common Tools in Industry

  1. Lathe. A machine tool used in metalworking to shape metals and other materials into symmetrical forms. (eg: engine block lathe)
  2. Milling Machine. A machine tool used to shape and form solid materials. (eg: CNC milling machine)
  3. Grinder. A machine tool used to grind surfaces and edges. (eg: cylindrical grinder)
  4. Drill Press. A machine tool used to drill holes in materials. (eg: radial arm drill press)
  5. Shaper. A machine tool used to shape metal workpieces through a reciprocating cutting action. (eg: horizontal shaper)
  6. Band Saw. A machine tool used to saw wood, metal, and other materials into desired shapes. (eg: vertical band saw)
  7. Press. A machine tool used to shape materials by applying pressure. (eg: hydraulic press)
  8. CNC Machine. A computer-controlled machine used to produce precision parts. (eg: CNC lathe)

Professional Organizations to Know

  1. American Machine Tool Distributors' Association (AMTDA)
  2. Association for Manufacturing Technology (AMT)
  3. National Institute for Metalworking Skills (NIMS)
  4. Society of Manufacturing Engineers (SME)
  5. Association of Machinists and Aerospace Workers (AMAW)
  6. International Association of Machinists and Aerospace Workers (IAM)
  7. National Tooling and Machining Association (NTMA)
  8. National Institute of Metalworking Skills (NIMSkills)
  9. International Brotherhood of Electrical Workers (IBEW)
  10. Metalworking Machinery Association (MMA)

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Common Important Terms

  1. CNC Machine Tool. A computer-controlled machine tool used for metal cutting and other applications.
  2. Lathe. A machining tool that rotates a workpiece against a cutting tool to create a desired shape.
  3. Milling Machine. A machine tool used to produce metal parts by the use of cutting tools.
  4. Grinding Machine. A machine tool used to sharpen tools, grind edges, and remove metal.
  5. CAD/CAM Software. Computer-aided design and computer-aided manufacturing software used to design and create components from a computer model.
  6. Repair Procedures. Standard procedures used to diagnose and repair machine tool problems.
  7. Troubleshooting. The process of identifying the cause of a problem and implementing a solution.
  8. Welding. The process of joining two materials together by melting them at a high temperature and applying pressure.
  9. Fabrication. The process of creating components from raw materials.
  10. Inspection. The process of visually examining a component or system to check for any defects or imperfections.

Frequently Asked Questions

What does a Machine Tool Repairer do?

A Machine Tool Repairer is responsible for maintaining, troubleshooting, and repairing industrial machinery used in manufacturing, including milling machines, lathes, drill presses, and grinders.

What qualifications are required to be a Machine Tool Repairer?

Machine Tool Repairers typically need a high school diploma or equivalent, and formal training on the job or through an apprenticeship program. Additionally, knowledge of electrical wiring, blueprints, and mathematics is beneficial.

What tools do Machine Tool Repairers use?

Machine Tool Repairers use a variety of tools, including wrenches, screwdrivers, pliers, hammers, grinders, and precision measuring instruments.

What safety measures do Machine Tool Repairers follow?

Machine Tool Repairers must closely follow safety guidelines when repairing industrial machinery. This includes using safety equipment such as gloves, goggles, and masks. They must also be aware of possible hazards such as electrical shock and sharp edges.

How much do Machine Tool Repairers earn?

According to the Bureau of Labor Statistics, the median annual salary for Machine Tool Repairers in 2019 was $45,940.

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