How to Be Crane and Hoist Inspector - Job Description, Skills, and Interview Questions

Jan 28, 2020 / 6 Minutes Read / By Albert

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Crane and hoist inspectors help to ensure the safe operation of these heavy-duty pieces of machinery by inspecting them for any potential issues. If a problem is found, it is the responsibility of the inspector to identify the cause and recommend a solution. This can help to prevent accidents, injuries, and potential damage to the equipment and surrounding areas.

The inspections involve detailed visual examinations, mechanical tests, and operational tests to detect any irregularities or defects that could lead to unsafe conditions. A thorough inspection also helps to determine the overall working condition of the equipment and identify any parts that need to be replaced or repaired. In some cases, the inspector may even recommend upgrades or modifications to ensure safety and efficiency.

Having a qualified crane and hoist inspector on staff can help to ensure a safe working environment and help reduce costly downtime caused by malfunctions and other issues.

Steps How to Become

Complete a high school diploma or GED equivalent. Most employers require crane and hoist inspectors to have a basic education in order to understand the regulations and safety protocols associated with the job.
Pursue technical and vocational training in the crane and hoist industry. Many community colleges, technical schools, and on-the-job training programs offer courses in the proper operation and safety of crane and hoists.
Obtain certification. Most states and municipalities require crane and hoist inspectors to complete a certification program. Certification is awarded by either the National Commission for the Certification of Crane Operators (NCCCO) or the Crane Institute of America (CIA).
Obtain a valid driver's license. Most crane and hoist inspectors must be able to travel to various sites to inspect and maintain the equipment.
Gain experience in the field. Many employers prefer hiring crane and hoist inspectors with at least two years of experience in the crane and hoist industry.
Obtain a state-issued license. Depending on the state, some employers may require crane and hoist inspectors to obtain a state-issued license. Licenses are typically issued by the state's department of labor or licensing board.

Having a reliable and qualified crane and hoist inspector is essential for the safe operation of any crane or hoist. A professional inspector is responsible for inspecting and testing cranes and hoists in order to ensure they are safe to use. The inspector must have the necessary training and experience to identify any potential problems or hazards.

They must also be familiar with applicable safety standards and regulations. The inspector must have the proper tools and equipment to conduct a thorough inspection, as well as the knowledge to interpret the results of their tests. By having a qualified crane and hoist inspector, companies can be confident that their equipment is safe to operate and will not cause harm to workers or the environment.

You may want to check Commercial Electrical Systems Inspector, Leak Detection System (LDS) Inspector, and Radiation Protection Inspector for alternative.

Job Description

Perform inspections, tests, and maintenance on overhead cranes and hoists.
Identify and report any defects or malfunctions with crane or hoist operations.
Inspect and adjust components, such as brakes, motors, chains, pulleys, and switches, to ensure proper functioning.
Inspect and examine hoist chains and wire ropes for signs of wear and tear.
Inspect and test electrical systems and wiring to ensure safety standards are met.
Analyze inspection results and prepare reports on findings.
Advise owners or operators of necessary repairs or modifications for crane and hoist operations.
Follow safety protocols and adhere to OSHA standards when performing inspections and maintenance.
Train personnel in proper operation of crane and hoist equipment.
Monitor the operation of cranes to ensure safe and efficient operations.

Skills and Competencies to Have

Knowledge of standards, codes and regulations applicable to overhead cranes and hoists.
Ability to conduct inspections for overhead cranes and hoists.
Understanding of crane and hoist operational principles, components, and systems.
Ability to identify and assess potential damage or wear in crane and hoist components.
Understanding of the critical safety features of overhead cranes and hoists, including the ability to identify safety issues and design flaws.
Knowledge of and ability to use inspection tools such as load cells, micrometers, calipers, etc.
Knowledge of and ability to interpret blueprints, drawings and schematics.
Ability to document inspection results in a clear, concise and organized manner.
Ability to communicate inspection results to management and other personnel in a clear, professional manner.
Understanding of basic mathematical concepts needed to assess the performance and safety of overhead cranes and hoists.

The role of a crane and hoist inspector is critical to the safety of a work site. Attention to detail is essential as a crane and hoist inspector as they are responsible for ensuring that all equipment is in safe working order. They must inspect the equipment for any signs of wear and tear, as well as any potential safety hazards.

They must also be able to identify any potential faults with the equipment and be able to assess the risk associated with the issue. Communication skills are also important for a crane and hoist inspector as they must be able to accurately communicate any potential issues or safety concerns to supervisors, managers and other personnel. With their knowledge, experience and attention to detail, crane and hoist inspectors are essential for ensuring that all equipment is in safe working condition, which helps to reduce accidents, injuries and fatalities on the work site.

Quality Control (QC) Inspector, Quality Inspector, and Roof Inspector are related jobs you may like.

Frequent Interview Questions

What experience do you have as a Crane and Hoist Inspector?
What safety protocols do you follow when conducting inspections?
How do you ensure that crane and hoist equipment is properly maintained?
Describe the process of conducting a routine inspection.
What experience do you have with OSHA regulations pertaining to crane and hoist operations?
Describe a time when you had to identify and rectify a safety hazard related to crane and hoist operations.
What type of tests do you use to evaluate crane and hoist equipment?
What is your experience with documenting the results of inspections?
What challenges have you faced in the past when conducting crane and hoist inspections?
How do you stay up-to-date on changes in regulations and safety standards?

Common Tools in Industry

Visual Inspection Mirror. A tool used to inspect inaccessible areas of a crane or hoist. (eg: Checking around a pulley wheel)
Magnetic Particle Detector. A tool used to detect stress fractures and cracks in metal components. (eg: Checking a crane hook for defects)
Load Testing Rig. A tool used to measure the load capacity of a crane or hoist. (eg: Testing the weight limit of a hoist)
Torque Wrench. A tool used to check the tension of bolts and nuts on a crane or hoist. (eg: Tightening bolts on a crane boom)
Ultrasonic Thickness Gauge. A tool used to measure the thickness of metal components, such as wire rope. (eg: Measuring the thickness of a crane cable)
Digital Multi-Meter. A tool used to measure electrical current and voltage in a crane or hoist. (eg: Testing the power supply of a motor)
Non-Destructive Testing (NDT) Equipment. A tool used to detect defects in metal components without causing damage. (eg: Utilizing an ultrasonic camera to detect cracks in a crane beam)

Professional Organizations to Know

Crane Institute of America
Overhead Crane and Hoist Association
National Commission for the Certification of Crane Operators (NCCCO)
National Association of Tower Erectors (NATE)
American Society of Mechanical Engineers (ASME)
Occupational Safety and Health Administration (OSHA)
National Commission on Cranes and Derricks (NCCD)
International Powered Access Federation (IPAF)
Material Handling Industry of America (MHIA)
American National Standards Institute (ANSI)

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Common Important Terms

OSHA. The Occupational Safety and Health Administration is a federal agency that enforces workplace safety and health regulations.
ANSI. The American National Standards Institute sets standards for safety and performance in the workplace.
Overhead Crane. A type of crane that is suspended from an overhead support and used to lift, lower, and move heavy objects.
Hoist. A mechanical device used to lift, lower, and move heavy objects.
Load Testing. A procedure used to determine the safe working load of a crane or hoist.
Load Limit. The maximum load that a crane or hoist can safely carry.
Rated Capacity. The maximum load that a crane or hoist is designed to carry safely.
Boom. The telescopic arm of a crane used to extend its reach.
Counterweight. A weight attached to the opposite end of a boom to ensure stability when lifting heavy objects.
Cranes and Hoists Regulations. Regulations specifying the design, fabrication, installation, testing, and maintenance of cranes and hoists.

Frequently Asked Questions

What qualifications are needed for a Crane and Hoist Inspector?

A Crane and Hoist Inspector must have a valid Certificate of Qualification from the Canadian Association of Crane Safety (CACS). This certificate must be renewed every 5 years.

What type of inspection is required for a Crane and Hoist?

A Crane and Hoist Inspector must conduct a visual and operational inspection to ensure the equipment is in safe working order. The inspection should cover any safety-critical components, such as brakes, hoists, and controls.

How often should a Crane and Hoist Inspector conduct an inspection?

The CACS recommends that a Crane and Hoist Inspector should inspect the equipment at least annually. However, some employers may require more frequent inspections.

What should be included in a Crane and Hoist inspection report?

A Crane and Hoist inspection report should include a description of the equipment, its operating conditions, the results of the inspection, any identified defects or potential safety hazards, and any corrective actions taken.

What penalties can be imposed for not conducting a Crane and Hoist Inspection?

If an employer is found to be in violation of the CACS Crane and Hoist Safety Regulations, they may face fines, license suspensions or revocations, or other penalties.